Highest output, highest ROI, highest flexibility, compact inline system
Unit-i4 is a new generation of selective wave soldering with the following features:
2 drop jet fluxers
Bottom IR preheating
2 solder pots in two individual wave tunnels, each with two wave tunnels
The PCB is moved by a conveyor, the conveyor table moves in X/Y, the solder pot/fluxer movies in Z
Windows 10 system
3-axis full servo drive with ball screw movement
Standard equipped with wave height calibration
Real-time soldering process monitor
| Unit-i4 Specifications | ||
|---|---|---|
| Item | Unit-i4 | |
| General | ||
| Operating power/Max power | 6KW/22KW | |
| Machine dimension | 1300(L)*1840(W)*1200(H) | |
| Net weight | 700KG | |
| Power supply | 3PH 380V 50HZ | |
| Air supply | 3-5 bars | |
| Exhausting required | 800M3/h | |
| PC | Yes | |
| Typical Program Time | 10 Minutes | |
| Conveyor | ||
| PCB dimension | W50xL50---W508xL508mm(single nozzle soldering) W50xL50---W508xL250mm(two nozzle soldering parally) W50xL50---W250xL250mm(four nozzles soldering parally) | |
| PCB Clearance | Top 95mm bottom 30mm | |
| PCB Weight | Max 5kg | |
| Conveyor width | Auto | |
| Conveyor assembling motion | X,Y motion with server motor/driver | |
| PCB Robotic Platform | ||
| Flux Nozzle Type | Drop jet fluxer | |
| Flux Nozzle Quantity | 2 | |
| Flux Tank Capacity | 1L | |
| Flux Tank Quantity | 2 | |
| Flux Nozzle Distance | adjustable | |
| Preheat | ||
| Preheating method | Bottom IR heater | |
| Solder Management | ||
| Solder pot type | mechanical pump | |
| Standard Solder Stations | 2 | |
| Solder Pot Capacity | 30 kgs | |
| Solder Temperature Control | PID | |
| Heat-UpTime | About 30mins | |
| Max Temperature | 350 ℃ | |
| Wave tunnel | 4pcs (2pcs per solder pot) | |
| Mini Wave Nozzles | Dia 3to12mm | |
| Customized nozzle | Available | |
| Axes of Motion | Z1, Z2 | |
| (N2) Inertion Management | ||
| N2 Consumption per Nozzle | 6--8m3/H | |
| Required N2 Purity | >99.99% | |